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The evolution and impact of ARP Powered by ArcNC in robotic welding

This article is based on an interview with Mr. James De Villiers, project leader of ARP within Valk Welding.

In the rapidly evolving field of industrial automation, ARP powered by ArcNC stands out as a transformative AI-powered software designed to automate the programming of welding robots directly from CAD models. This innovation aims to simplify robotic welding, reduce programming time, and make automation accessible for high-mix, low-volume production environments. This article delves into the development, market success, user feedback, and future outlook of ARP powered by ArcNC, highlighting its significant contributions to the industry.

ARP powered by ArcNC has seen substantial advancements in its software capabilities. "A major update is the complete revamp of the 3D viewer, just released at this moment. This update not only enhances the visual appeal of the software but also improve user interaction, allowing for more intuitive manipulation of weld start and end points, as well as robot positioning during motion edits. Additionally, the entire workflow has been overhauled to expedite processing and program calculation times." says James De Villiers

One of the most notable milestones in ARP powered by ArcNC's development is the overhaul of its workflow, which has significantly increased the speed of programming generation. This improvement is crucial for maintaining high efficiency in production environments.

Challenges and solutions

Developing software for welding robots is inherently challenging due to the complexity of welding tasks, which require consideration of numerous factors to ensure high-quality welds. ARP powered by ArcNC has addressed these challenges through extensive real-world testing and continuous refinement based on user feedback. And not to forget, the expertise of Valk Welding in calibration technology and offline programming is a very big added value for each project we do and achieve a "first time right".

The ArcNC development team is also great with coming new features. Users can look forward to the motion edits feature, which will simplify the customization of robot positions and provide greater control over weld quality. This feature is expected to enhance user experience by making it easier to identify and rectify issues.

Market success

Since its launch, ARP powered by ArcNC has performed exceptionally well in the market. After only 1.5 years, already 1 in 4 robot systems leaving Valk Welding is equipped with ARP, demonstrating its rapid adoption and effectiveness. Valk Welding, already far ahead in the industry with 100% offline programming of robots, showcases ARP's significant impact on their operations.

The success of ARP powered by ArcNC can be quantified by its growing user base and positive user stories. These stories highlight the software's ability to streamline welding processes and improve production efficiency. ARP powered by ArcNC has also employed several strategies to increase market penetration and user adoption. These include publishing the user stories and demonstration videos on platforms like LinkedIn, showcasing the software's capabilities in real-world production environments.

And on top of this, early adopters of ARP powered by ArcNC played a crucial role in its success. Their belief in the software's potential and their willingness to collaborate during its early stages provided valuable insights that helped refine the product.

Market Feedback

The proof of the pudding is the eating and we received overwhelmingly positive feedback from users and stakeholders. Here are some notable testimonials:

User feedback has been instrumental in shaping the development of ARP powered by ArcNC. The software team prioritizes fixing bugs and improving features based on real-world usage and user suggestions.

Future Outlook

ARP powered by ArcNC's future development will focus on adding key features such as support for TIG welding with Cold Wire feed and laser scanners for active weld path following. "The integration of AI and machine learning will further enhance the software's capabilities, making it smarter and more efficient." according to James.

In the coming years, ARP powered by ArcNC is expected to undergo significant transformations. The deployment of self-learning algorithms will enable the software to recognize and automatically program previously programmed parts, streamlining the process for product families and parametrically programmed parts. ARP powered by ArcNC aims to target the entire Panasonic robotic welding market, encompassing various materials and part sizes. The goal is to make offline programming accessible to any industry with robotic welding needs.

So our conclusion so far

ARP powered by ArcNC represents a significant leap forward in the field of robotic welding. By simplifying the programming process and making automation more accessible, it addresses the growing demand for welding robots amidst a shortage of skilled programmers. As ARP powered by ArcNC continues to evolve, it is poised to become an indispensable tool in the industrial automation landscape, driving efficiency and innovation in welding processes.

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Jsme rádi, že spolu s vámi budeme moci hledat řešení vašich problémů týkajících se (svařovací) automatizace, svařovacích drátů a spotřebního materiálu. Dáváme přednost být vice partnerem než dodavatelem.

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