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Future-proof with vision and precision

A legacy of innovation
Founded in 1971 by Creighton Hutchinson, Hutchinson has grown from a local agricultural service provider into a leading subcontractor for industrial fabrication. Under the leadership of Mark Hutchinson, who took over the company at the age of just 18, the company has consistently embraced innovation to stay ahead in a competitive market.

Hutchinson

Strategic investment with a long-term vision

When Hutchinson decided to invest in their first robotic welding system, it wasn’t just about solving today’s challenges—it was about preparing for tomorrow. “Even before the machine arrived, we were already planning how to scale,” says Mark Hutchinson. The company made deliberate modifications to the system to ensure it would be compatible with more robotic welding systems and future automated logistics, including AGV integration. “We didn’t want to retrofit later. We wanted to be ready from day one.”

In Valk Welding, they found a partner who not only supplied the technology but also opened their eyes to what was truly possible. From demonstrating advanced robotic welding automation to providing a one-stop solution—including welding wire and local support—Valk Welding helped Hutchinson dream bigger and plan smarter.

Building the right team around technology

One of the key lessons from a previous automation attempt was the importance of people. This time, Hutchinson built a dedicated team around the new system—engineers, programmers, and operators—well before installation. “We made sure they were trained, informed, and excited,” Mark explains. “We even involved them in the decision-making process, showing them videos and explaining the ‘why’ behind the investment.”

This proactive approach paid off. The team embraced the technology, and the transition from manual to robotic welding was smooth and efficient. “Some of them were researching robotic welding in their own time. That’s when you know they’re on board.”

User-friendly programming and MIS integration

One of the standout features of the Valk Welding system for Hutchinson was the ease of programming. “The interface is intuitive, and the support from Valk Welding has been excellent,” Mark notes. “It’s not just about the robot—it’s about the whole ecosystem around it.”

That ecosystem includes Valk Welding’s Management Information System (MIS), which has become a vital tool for the company. “We now have real-time data on machine uptime, cycle times, and performance,” says Mark. “It helps us plan better, quote more accurately, and continuously improve.”

A clean, safe, and inspiring workplace

Attracting and retaining talent is an important priority for Hutchinson. That’s why they’ve invested heavily in creating a clean, safe, and modern working environment. “We want people to feel proud of where they work,” says Mark. “Especially in welding and fabrication, where the perception can be outdated, we’re showing that it can be high-tech and inspiring.”

The company regularly hosts school visits to showcase their advanced facilities and spark interest in manufacturing careers. “When young people see the robotics in action, their eyes light up. It changes their whole perception.”

Ready for the next step

The first robotic welding system was already running on two shifts within two months after installation, with a weekend shift soon to follow.

This forward-thinking approach, combined with a strong team and a commitment to quality, positions Hutchinson as a model for modern manufacturing. “Automation doesn’t replace people—it empowers them,” Mark concludes. “And with Valk Welding, we’ve found a partner who shares that belief.”

www.hutchinson-engineering.co.uk

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