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Eurofours optimises baking oven production costs through robotic welding

For more than 45 years, Eurofours – based in Northern France – has been designing, manufacturing, and selling ovens and proofing cabinets for the bakery and pastry industry. But behind the baking of delicious bread, viennoiserie, and pastries lies a surprising amount of technology.

Eurofours

“Baking 80 baguettes evenly – with the same doneness and colour is far more complex than to cook a Sunday roast in your kitchen oven. The temperature must be uniform throughout the oven, and the baking process must take place at a precise temperature and duration,” explains Yoan Khinache, Head of the Methods Department at Eurofours.

The French company has built up this expertise since the late 1970s. Aerospace engineer Pierre Lancelot decided to apply his knowledge of airflow to baking technology. This led to the development of the first electric convection oven and the founding of Eurofours on 13 October 1980 in Gommegnies.

Over the years, the company has grown with new buildings, production lines, and acquisitions of brands such as Abry Nicolas, Angoulvant, Arpin, Bouton, Jolivet, Pierre Pont, and Ponton Lemeunier. In 2010, Stéphane and Nicolas Lancelot took over the family business following the death of their father.

Modernising sheet metal processing

Today, Eurofours offers a wide range of ovens (convection, deck, and rack systems), controlled proofing cabinets, and refrigerated display units – both standard and custom-made. With around 120 employees across three sites (two in Gommegnies and one in La Longueville), the company achieves an annual turnover of approximately €20 million, 30% of which comes from exports to Europe, Asia, Canada, and other regions.

To remain competitive, Eurofours is constantly looking for ways to reduce costs. In 2019, the company explored automating the welding of oven cabinets. “This was still done entirely by hand, while it is becoming increasingly difficult to find welders, partly due to competition from Belgium,” says Mickaël Rousseau, Production Director.

However, before introducing robotics, another issue had to be addressed. “With our outdated bending and cutting machines, the parts would have lacked repeatability, meaning we would have needed expensive jigs. The investment in a welding robot and associated tooling would then have far exceeded the budget,” explains Yoan Khinache. Therefore, in 2020, Eurofours invested in a complete solution from LVD.

From TIG to MIG

Among the suppliers of automated welding, Valk Welding stood out thanks to its cold SAWP welding process and Quick Touch wire searching. The chosen solution consists of a mobile Valk Welding FRAME-H concept, a TL-1800 robot, and an integrated power source with Panasonic’s Super Active Wire welding process. “For us, this was the best solution,” says Rousseau. “We are now saving even more time.”

“By switching from spot welding to rivets, we have already reduced preparation time by 50%. This pre-assembly is now carried out by an operator before the welding department. The welder only needs to clamp the oven onto the table, and the robot does the rest,” he explains. The switch from TIG to MIG welding has also further improved cycle times.

Since early 2024, Eurofours has been considering further automation of the four corner welds at the front. The engineering department’s goal is to make the welding cell suitable for almost the entire product range – instead of the current 30%.

www.eurofours.com

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